Laboratory & Experimental Capabilities

Fatigue and multiaxial testing, material and component characterisation and numerical–experimental research at the University of Pisa.

01 / Research facilities

Experimental and computational research on fatigue, structural integrity and material behaviour at the Department of Civil and Industrial Engineering, University of Pisa: metals, polymers, composites and additively manufactured materials.

The departmental facilities used by our group. Access and new tests are agreed with the laboratory staff.

Machined metallic specimen positioned for a surface-roughness measurement
Metallic specimen during surface-roughness measurement.

02 / Featured equipment

Experimental facilities

Large electrodynamic StepLab machine for axial and torsional mechanical testing
StepLab electrodynamic axial–torsional testing system.

Experimental facilities

StepLab axial–torsional electrodynamic machine

Electrodynamic system for axial and torsional fatigue testing, with separate actuators for axial force and torsional moment.

Axial static force
33 kN
Axial dynamic force
35 kN
Axial maximum frequency
250 Hz
Torsional static torque
55 N·m
Torsional dynamic torque
80 N·m
Torsional maximum frequency
25 Hz
Round gripping
Ø 6–12 mm
Flat gripping
≤15 mm thick
Schenck axial and torsional servo-hydraulic testing system
Schenck servo-hydraulic axial–torsional testing system.

Experimental facilities

Schenck servo-hydraulic axial–torsional system

Servo-hydraulic system for axial–torsional testing, with a dedicated internal-pressure actuator for tubular specimens.

Axial capacity
250 kN
Torque
2000 N·m
Internal pressure
700 bar (70 MPa)
Round gripping
Ø 5–40 mm
Flat gripping
8–20 mm thick
Green Rumul resonant fatigue-testing frame showing its grips and load train
Rumul resonant fatigue-testing machine.
Rumul resonant fatigue testing system equipped with an oven
Rumul resonant fatigue-testing machine equipped with a heating oven.

Experimental facilities

Rumul resonant fatigue-testing machines

Two Rumul resonant machines for high-cycle fatigue testing and studies of fatigue crack propagation.

Historical load ratings
20 kN; 150 kN
Typical frequency
100–150 Hz
Servo-hydraulic MTS testing machine in the laboratory
MTS servo-hydraulic system for uniaxial mechanical testing.

Historical equipment information

MTS servo-hydraulic uniaxial systems

Servo-hydraulic uniaxial machines for static and cyclic material testing, documented in the Machine Design Group's experimental facilities.

Historical load ratings
25 kN; 100 kN
Typical frequency
10–20 Hz
Small StepLab electromechanical axial testing machine inside its transparent protective enclosure
StepLab electromechanical machine for axial testing.

Experimental facilities

StepLab electromechanical machine

Compact electromechanical machine for static and cyclic axial testing, with a maximum load of 10 kN and a maximum frequency of 20 Hz.

Maximum load
10 kN
Maximum frequency
20 Hz

Ranges depend on specimen and setup; feasibility is assessed per project.

03 / Experimental measurement

Instrumentation and experimental methods

Further equipment for structural, vibration and thermal testing and specimen preparation.

Two hydraulic actuators in the reconfigurable structural test bench
Schenck hydraulic actuators used on the reconfigurable structural test bench.
Additional hydraulic actuator used on the reconfigurable structural testing bench
Hydraulic actuator for the reconfigurable structural test bench.

Experimental facilities

Reconfigurable structural test bench

Reconfigurable structural test bench with three Schenck hydraulic actuators for investigations of components, welded joints and vehicle frames.

Current configuration
3 Schenck actuators

Earlier large-scale experimental configurations also used up to seven actuators.

Large shaker equipment in the laboratory
Electrodynamic shaker for experimental vibration testing.
Smaller shaker equipment for experimental vibration tests
Compact shaker for dynamic characterisation and vibration testing.

Experimental facilities

Structural vibration and dynamics

Shaker-based experimental setups for vibration measurements, dynamic characterisation and vibration-fatigue investigations. Related research also includes laser-vibrometer modal measurements.

Climatic chamber fitted to a StepLab mechanical testing setup
Climatic chamber installed on a StepLab testing machine.

Experimental facilities

Thermal and environmental conditioning

Equipment for temperature-controlled fatigue, creep and creep–fatigue testing, including induction and resistance ovens and a StepLab climatic chamber.

Induction oven
Up to 900 °C
Resistance oven
200–1000 °C
StepLab climatic chamber
−30 to +180 °C

Experimental facilities

Specimen preparation and metrology

CNC turning, milling and tooling for round, flat, notched and tubular specimens. Surface characterisation includes contact and optical roughness measurements and Vickers hardness tests.

Machining
CNC lathe and milling
Surface roughness
Ra; Rz
Hardness
Vickers
FLIR X6901sc infrared camera in its protective carrying case
FLIR X6901sc high-speed infrared camera.

Manufacturer specification

FLIR X6901sc high-speed infrared camera

High-speed infrared camera for non-contact temperature-field measurements during experimental investigations.

Detector
Cooled InSb
Resolution
640 × 512
Spectral band
3–5 µm
Full-frame rate
Up to 1004 frames/s
Thermal sensitivity
≤20 mK NETD
Digital range
14 bit
Standard temperature range
−20 to 350 °C with suitable optics

Material and joint response

Previous studies document static and fatigue characterisation of materials and joints. The specimen, loading conditions and required measurements define the feasibility of a new campaign.

Strain, vibration and temperature

These measurement categories feature in existing research. Sensors, acquisition settings, operating ranges and facility access must be confirmed for each investigation.

Model correlation and data processing

Experimental results can be compared with finite element and analytical models, using scientific programming to evaluate predictions and document the analysis.

04 / Research facilities

What we can investigate

Previous studies and datasets. New materials or loading cases need a specific feasibility check.

Fatigue and durability

Investigate behaviour under repeated loading, characterise fatigue response and compare life predictions with experimental results.

Mechanical characterisation

Study the mechanical response of engineering materials and components. Previous research includes polymer composites, hybrid joints and the influence of temperature on material behaviour.

Joints and structural integrity

Connect measurements and computational analysis to assess welded components and mechanical joints, including residual stresses and fatigue response.

Numerical–experimental validation

Combine finite element analysis with mechanical measurements to examine model predictions. Research experience includes strain, vibration and temperature measurements and component-level correlation.

Engineering data and methods

Process experimental data, develop scientific software and compare analytical or computational methods. Reproducible datasets and documented algorithms support interpretation and model validation.

05 / Discuss a collaboration

Discuss an investigation or research collaboration

University groups and industrial R&D teams are welcome to propose joint research, test campaigns or method development.

Please describe the question, material or component, loading and measurements, and timing. Activities depend on technical feasibility and institutional procedures.

andrea.chiocca@unipi.it